How to Install a Corrugated Metal Roof: Step-by-Step Guide for DIYers

Why Choose Corrugated Metal Roofing?
Well, let's face it - corrugated metal roofs aren't just for barns anymore. With 42% of homeowners now considering metal roofing according to recent housing reports, this durable option's making waves in residential construction. But how hard is it to install yourself? Let's break it down.
Tools You'll Need
- Tin snips or electric shears
- Drill with metal screws (¼" hex head recommended)
- Chalk line
- Safety harness system
- Roofing gloves
Step 1: Prepare the Roof Deck
You know, this part's crucial but often rushed. First, remove old shingles completely. Inspect rafters for rot - replace any compromised wood. Install 30# felt paper or synthetic underlayment, overlapping rows by 2".
Material | Specification |
---|---|
Underlayment | ASTM D226 Type II minimum |
Fasteners | Galvanized or stainless steel |
Common Mistakes to Avoid
- Using regular screws instead of weather-resistant ones
- Over-tightening fasteners (leaves ⅛" gap for expansion)
- Ignoring proper overlap between panels
Step 2: Panel Installation
Start at the eaves with starter strip. Align first panel carefully - subsequent panels need 1.5-2" side laps. Use chalk lines every 3-4 courses to maintain straight lines. Wait, no... Actually, for corrugated metal, you should follow the existing ridges as guides.
Fastening Pattern
Most manufacturers recommend screws every 12-18" along ribs. Place fasteners in the flat area between corrugations. Presumably, you'll need about 80 screws per 100 sq ft - but check your specific product's requirements.
Step 3: Flashing & Trim Work
This is where DIYers often get ratio'd by pros. Install drip edge before panels, then add:
- Ridge caps with butyl tape
- Valley flashing where roofs intersect
- Pipe collars for vent stacks
Imagine if... you skipped sealing the ridge cap. First heavy rain would turn your attic into a swimming pool. Use neoprene washered screws here for water-tight seals.
Maintenance Tips
- Inspect annually for loose fasteners
- Clear debris from valleys
- Touch up scratches with zinc-rich paint
While the process might seem sort of intimidating, thousands of homeowners successfully complete metal roof installations each year. Just remember - measure twice, cut once, and never compromise on safety gear.